Comprehensive EUV Optical System and Lens Manufacturing & Alignment Capabilities

In advanced lithography, semiconductor fabrication, and nano-optics, Extreme Ultraviolet Lithography (EUVL) has emerged as the essential technology enabling sub-7nm process nodes. Our company specializes in the design, manufacturing, precision alignment, and system-level integration of EUV optical systems and high-performance lenses, offering end-to-end engineering support from concept to mass production.

Core EUV Optical Architecture

As shown in the schematic, our EUV projection system includes:

  • Synchrotron-based EUV Light Source (λ ≈ 14 nm)
  • High-Precision Mask Transmission Mechanism
  • Reflective Imaging Optics Using Secondary & Primary Mirrors
  • Photoresist-Coated Wafer Stage

Each component is optimized for maximum pattern fidelity, minimal aberration, and nanometer-level accuracy.


Advanced Lens Manufacturing Capabilities

We are equipped with state-of-the-art facilities for the fabrication of EUV-grade optical components:

  • 🔹 Aspheric Lens Grinding and Polishing: Surface figure accuracy better than λ/50, surface roughness < 1nm RMS.
  • 🔹 Multilayer Reflective Coating: Custom high-reflectivity multilayer coatings (e.g., Mo/Si stacks) for EUV wavelengths, deposited via high-vacuum magnetron sputtering and ion-assisted techniques.
  • 🔹 Material Optimization with CDGM Library: Selection of advanced fused silica, silicon, and CDGM glass ensures excellent thermal and optical stability.

High-Precision Assembly & Alignment

Assembly precision directly determines EUV system performance. We offer comprehensive alignment and calibration services:

  • 🔹 Zygo Interferometry Systems: For ultra-precise surface error analysis and mirror alignment.
  • 🔹 5-Axis Precision Alignment Platforms: Enables nanometer-level adjustments for complex multi-element systems.
  • 🔹 Laser-Based Collimation and Optical Axis Correction: Incorporating proprietary auto-alignment algorithms for system-level optical optimization.
  • 🔹 Cleanroom Assembly & Vacuum-Compatible Packaging: ISO Class 5 cleanroom with anti-vibration tables ensures contamination-free integration.

Integrated R&D and Rapid Prototyping

  • In-house design capability using Zemax and Code V.
  • Full closed-loop process: Design → Fabrication → Testing → Alignment.
  • Rapid prototyping turnaround in 3–4 weeks.
  • Custom OEM/ODM development and optomechanical integration services.

Applications

Our high-precision lenses and EUV optical systems are widely used in:

  • Semiconductor fabrication (EUV exposure systems for ≤7nm nodes)
  • Nanometer-scale metrology and research platforms
  • Mask transmission and alignment systems
  • EUV photoresist testing tools
  • Reflective lens modules for advanced imaging
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